Lab dual side dip coating machine with for film coating process
Product Description
Dip Coating
During dip coating, the substrate is immersed in the coating solution. As it is withdrawn, a liquid layer is entrained on the substrate. The thickness of this entrained solution is determined by the withdrawal speed.
A substrate being immersed and withdrawn from a coating solution
The dip coating film formation involves four distinct regions. These are the static meniscus, the dynamic meniscus, the constant thickness zone, and the wetting zone.
Features of dip coating machine
1. Continuous dip coating on both sides.
2. Line rod metering to control coating thickness and evenness.
3. Infrared drying oven with adjustable temperature and air volume.
4. Stripper stability, low tension stripper can be achieved.
5. Active flattening roller guide with adjustable speed.
6. Peristaltic pump feeds automatically.
7. Configuration deviation correction function, high precision walking.
8. Dip boxes available in a variety of options.
9. PLC control, HMI operation, easy to use;
Product Parameters
Specifications of dip coating coater
Electrical Source |
Single-phase AC220V±10%, frequency 50Hz, power 3KW |
Air Supply |
0.5-0.8MPa compressed air |
Coating method |
Dip coating |
Coating type |
Continuous coating |
Retract and deflate the coil diameter |
Max: 300mm |
Guide roll width |
300mm |
Mechanical speed |
Max: 1m/min |
Coating accuracy |
±3μm (negative slurry, viscosity 1000CP, solid content 35.5%, line rod specification 80μm). |
Coating thickness |
Wet film thickness 6 -200μm (reference value, wire rod coating), related to slurry parameters and wire rod model. The thickness of the covering foil can be adjusted between 0.1m- 1mm |
Rod specification |
Diameter 10mm, effective length 300mm; 6μm, 8μm, 10μm, 12μm,15μm, 20μm, 25μm, 30μm, 40μm, 50μm, 60μm,70μm, 80μm, 100μm,120μm, 150μm, 200μm The above are wet film thickness parameters, related to paint parameters, for reference only |
Infrared drying oven |
Way |
Carbon fiber infrared lamp heating |
Air volume |
Max: 402m3/h, air valve regulation |
Temperature |
Max: 150 ° C |
Power |
2KW |
Length |
500mm |
Size of tension |
6-60N |
Accuracy of deviation correction |
+ / - 0.5 mm |
Dipping box |
Standard |
Minimum coating capacity Min: 0.3L |
Optional 1 |
Minimum capacity Min: 0.7L when coating, reserve cooling water interface |
Optional 2 |
Minimum capacity Min: 2.7L when coating, reserve cooling water interface |
Equipment size |
L980mm*W750mm*H1420mm |
Heavy weight |
About 540kg |
Detailed Photos
Company Profile
Zhengzhou Tainuo Film Materials Co., Ltd. is a comprehensive company integrating design, research and development, production and sales.
Our company's main products are: spin coater, thermal evaporation coater, magnetron sputter coater, plasma sputter coater, E-beam evaporation coater, PLD pulse laser coating machine, plasma cleaner, CVD system, PECVD system, diamond wire cutting machine, melting furnace/stove, arc melting furnace, etc.
Our products are widely used in the field of materials science research. We have extensive cooperation with domestic universities, laboratories, and new material companies. It has been successfully exported to more than 20 countries and regions including the United States, the United Kingdom, Germany, Russia, Switzerland, Canada, Brazil, etc. and have established long-term cooperative relationships with local dealers.
If you are conducting materials research, please contact us and we will provide you with customized services to make your research experiments smoother!
Packaging & Shipping
WE can ship the doctor blade/knife coating machine by sea, by air, by Express, by land, also can arrange shipment according to your requirements.
FAQ
Q. Are you manufacturer or trading company?
A. We are professional manufacturer of laboratory instruments, We have professional R&D team and workshop, which can promise the qulaity and after-sale service.
Q. How's your warranty?
A. Our warranty is 12 months, and provide lifetime maintenance. We provide 24 hours on-line service.
Q. How long is your delivery time? If I want to customize the instrument, how long does it take?
A. 5-10 days----in store. Customzied products---It usually takes 30-60 days depending on your requirements.
Q. Power supply and plug?
A. We can provide products accroding to your local voltage and plug standard.
Q. How to pay?
A. T T, L / C, D / P, etc.
Q. How is the package of goods? Delivery methods?
A. Standard export fumigation sign wooden box packaging or as your requirements.